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23 January 2025

Shiva Cement and Bhushan Power and Steel sign agreement for 1Mt/yr grinding unit

India: Shiva Cement, a JSW Cement subsidiary, has signed an agreement with Bhushan Power and Steel (BPSL) for the development of a 1Mt/yr cement grinding unit at BPSL's premises in Sambalpur, Odisha. The agreement formalises the proposed transaction following board and shareholder approvals in 2024, as well as the signing of a memorandum of understanding.

Under the agreement, BPSL will construct, install and operate the grinding unit for Shiva Cement. The total transaction value is capped at US$44m.

Published in Global Cement News
Tagged under
  • India
  • Shiva Cement
  • Bhushan Power and Steel
  • agreement
  • Grinding
  • JSW Cement
  • Asia
  • GCW694
23 January 2025

Conch Zongyang preheater modernisation project chosen for energy efficiency pilot

China: The Conch Zongyang Line 4 preheater modernisation project, based on KHD technology, has been selected as a pilot project under the Sino-German Energy Efficiency Improvement Demonstration in Key Industries programme. The initiative will be executed by KHD, its parent company AVIC International Beijing, and Conch Group’s research and development department. Results are expected by the end of 2025.

The programme stems from a 2023 agreement between China and Germany on climate change and ‘green’ transition cooperation. The programme was announced in 2024. It evaluated 12 candidate projects before selecting the Conch Zongyang project for its integration of technologies to achieve energy efficiency and a reduction in CO₂.

This project is one of several provided by AVIC to Chinese cement producers using KHD’s pyroprocessing, grinding, alternative fuel and digitalisation solutions.

Published in Global Cement News
Tagged under
  • China
  • Germany
  • Conch Cement
  • preheater
  • Upgrade
  • energy efficiency
  • KHD
  • pilot
  • Project
  • AVIC International Beijing Company
  • Conch Holdings
  • Asia
  • GCW694
23 January 2025

Iraq’s cement production rises in 2024

Iraq: The General Company for Iraqi Cement, a subsidiary of the Ministry of Industry and Minerals, reported a 7% year-on-year increase in cement production in 2024, to 10.2Mt. Director Aqil Raddam attributed the growth to successful efforts to raise productivity to meet local market demand, Iraqi News reports.

Published in Global Cement News
Tagged under
  • Iraq
  • Production
  • statistics
  • Iraqi Cement
  • Middle East and Africa
  • GCW694
22 January 2025

Is capacity expansion coming to South Africa?

Written by David Perilli, Global Cement

PPC revealed plans this week to build a new cement plant in the Western Cape region of South Africa. It has entered into a “strategic cooperation agreement” with Sinoma Overseas Development Company to put together a 1.5Mt/yr integrated plant for around US$160m. It is hoped that construction will start in the second quarter of 2025 with commissioning scheduled by the end of 2026.

CEO Matías Cardarelli described more details about the project during a tie-in webcast on 16 January 2025. Specifically, the new unit will be built at the company’s integrated Riebeeck Plant site due to the quality of the local limestone and the greater reserves. In addition, all the key environmental approvals and mining rights have already been obtained. Both this plant, and the nearby De Hoek Plant, will continue to run throughout the construction and commissioning period. A decision will then be made about required staffing. PPC did not explicitly say whether the two old plants would be closed but the new plant will “replace and increase the existing capacity” at the other sites.

Points to note from the announcement start with the low cost for the clinker production line. PPC’s 1Mt/yr line at its Slurry plant cost around US$75m when it was commissioned in 2018. Sinoma also built that one. However, negative currency exchange effects make comparisons tricky. In 2015 PPC said that the cost of the Slurry line was around US$115/t. It pointed out that the price was low as it was a brownfield investment. This compares to US$107/t for the Western Cape project, another brownfield project. Other recent integrated plant projects in Sub-Saharan Africa to consider include Cemtech’s clinker plant in Sebit, Kenya (US$170/t) or West International Holding’s forthcoming plant in Buikwe District, Uganda (US$150/t). Plans for a new PPC plant in the Western Cape go back to at least 2017 when the then CEO Johan Claassen said it was preparing for a ‘mega plant.’ At the time it was hoping to replace its Riebeeck plant with a ‘semi-brownfield’ facility that would use around 25% of the current plant’s equipment. The scheme had actually been around longer but Claassen remarked that insufficient domestic demand had held it back.

The next detail to consider is that PPC is planning to build this new plant within 100km of the coast. This was addressed directly with PPC saying that the new plant would be “extremely competitive” against imports. They say it will be able to produce cement, at least, to a similar cost to imports from Vietnam. It was also remarked that only 10 - 15% of the 1Mt/yr of imports, mainly from Vietnam, go to the Western Cape with the rest heading to KwaZulu-Natal via the Port of Durban.

PPC’s plans in Riebeeck are part of its ‘Awaken the Giant’ development strategy. For its six month financial results statement to September 2024 it said that it had “early positive and encouraging signs in all lines of our business.” In South Africa its earnings were up despite lower sales volumes. Dangote Cement’s local subsidiary, Sephaku Holdings, reported a similar picture with a small bump in revenue and earnings back up after coal and fly ash supply constraints a year earlier. PPC isn’t the only cement company developing capacity. Huaxin Cement-owned Natal Portland Cement was reportedly investing US$65m in the autumn of 2024 towards expanding its Simuma Plant in KwaZulu-Natal.

The cement sector in South Africa had a couple of ownership changes in 2024. As mentioned above, China-based Huaxin Cement bought Natal Portland Cement from InterCement at the start of the year. Then, Afrimat received approval to buy Lafarge South Africa in April 2024. Both of these incomers have clear ambitions to expand in the industry. In this context PPC’s decision to finally revive its Western Cape plans, before whatever its new competitors devise, makes sense. Expect more talk of capacity upgrades in the future.

Published in Analysis
Tagged under
  • Middle East and North Africa region
  • South Africa
  • PPC
  • Plant
  • Upgrade
  • Huaxin Cement
  • Sinoma
  • Natal Portland Cement
  • Afrimat
  • GCW693
  • Import
  • Vietnam
  • Sephaku Cement
  • Dangote Cement
22 January 2025

Carlos Sánchez Galán appointed as Director General of Heidelberg Materials Hispania

Written by Global Cement staff

Spain: Heidelberg Materials Hispania has appointed Carlos Sánchez Galán as its Director General. He succeeds Jesús Ortiz Used in the post.

Sánchez Galán most recently worked as the Cement Commercial Director and Aggregates & Readymix Operations Director for the Spain-based subsidiary of Heidelberg Materials. Prior to this he was the Director Of Business Operations & Procurement. Throughout his career he has held a variety of managerial business development roles as well as working in commercial operations and purchasing. He originally joined Heidelberg Materials in 1997 as the Director for the Canary Islands.

Sánchez Galán is a graduate in Economics and Business Sciences from the Complutense University of Madrid with a master's degree in business administration (MBA) from the Australian Graduate School of Management and a qualification in quarry technology from Doncaster College in the UK. He was also the president of the Spanish Association for concrete and mortar admixtures (ANFAH) from 2015 to 2017.

Published in People
Tagged under
  • Spain
  • HeidelbergCement Hispania
  • Heidelberg Materials
  • Europe
  • GCW693
22 January 2025

Turkish cement sector personnel reported dead in ski resort fire

Written by Global Cement staff

Türkiye: Two members of the cement sector have reportedly died in a fire at the Bolu Kartalkaya Ski Center. Aysemin Elif Dogan, Mehmet Cem Dogan and their daughter perished in the incident, according to posts by their employers on LinkedIn. 76 people have so far reported to have been killed.

Aysemin Elif Dogan was the R&D and Quality Director for Baştaş Çimento, a subsidiary of France-based Vicat.

Mehmet Cem Dogan had been the plant manager of OYAK Çimento’s Bolu plant in Caydurt since 2023. Prior to this he was the manager of a plant in Ankara. Dogan previously worked for Vicat’s subsidiary Baştaş Çimento and Cimpor in process engineering and production management roles.

Published in People
Tagged under
  • Türkiye
  • Middle East and Africa
  • Death
  • Bastas Baskent Çimento
  • VICAT
  • OYAK
  • Plant
  • GCW693
22 January 2025

Yin Ling appointed as chief financial officer of Sinoma International Engineering

Written by Global Cement staff

China: Sinoma International Engineering has appointed Yin Ling as its chief financial officer and as a vice president. She succeeds Wang Yuan in the post. Yuan will continue to work as a vice president for the company.
Ling holds a bachelor’s degree in economics and is trained as an accountant. She has worked for Huazheng Certified Public Accountants, China Fiberglass and as the general manager for the finance department of China National Building Materials.

Published in People
Tagged under
  • China
  • Sinoma International Engineering
  • China National Building Material
  • Asia
  • GCW693
22 January 2025

Cemvision deploys low-carbon cement at UK’s Sunbury STOREX site

UK: Cemvision has launched one of the UK’s first commercial applications of its low-carbon Re-ment cement technology at a STOREX self storage development in Sunbury, near London. The foundational slabs for the site employ Cemvision's Re-ment Massive product, which replaces traditional Portland cement. Recent laboratory tests have shown that the product achieves a 75% CO₂ reduction and a 28-day compressive strength, that reaches the C50/60 classification, compared to traditional Portland cement. STOREX and Cemvision have signed a Letter of Intent for further collaboration in the UK and other markets.

“This project is a landmark achievement for Cemvision as we bring the benefits of green cement to UK customers,” said Oscar Hållén, CEO of Cemvision.

Cemvision says that its Re-Ment Massive technology reaches different levels of CO₂ reduction depending on application and local conditions, with the product already having achieved more than a 95% reduction compared to Portland cement in demo production in the EU, according to the company.

Published in Global Cement News
Tagged under
  • UK
  • CemVision
  • low carbon cement
  • concrete
  • testing
  • Product
  • innovation
  • Partnership
  • decarbonisation
  • GCW693
22 January 2025

CBMI signs contract with SECIL for Maceira plant upgrade

Portugal: CBMI has signed an engineering, procurement and construction contract with SECIL Cement Group for the renovation of the 1800t/day clinker line at the Maceira plant.

The project includes the installation of a new firing system and a series of upgrades to improve energy and heat efficiency. The upgrade encompasses five decarbonisation measures, including a 100% alternative fuel design rate, with the aim to decrease CO₂ emissions by 30% compared to 2019 levels. This would reportedly reduce CO₂ emissions to 550kg/t of clinker.

Published in Global Cement News
Tagged under
  • Portugal
  • CBMI Construction
  • Secil
  • Contract
  • Upgrade
  • EPC
  • Clinker
  • line
  • efficiency
  • decarbonisation
  • Emissions
  • GCW693
22 January 2025

Dalmia Bharat releases financial results for third quarter of 2025

India: Dalmia Bharat recorded a 2% year-on-year decline in cement sales volumes to 6.7Mt in the third quarter of the 2025 financial year, compared to 6.8Mt in the previous corresponding period. Profit before tax dropped by 77% to US$9.6m, while earnings by interest, taxation, depreciation and amortisation (EBITDA) dropped by 34.5% to US$5.9m from US$9m in the same period last year.

Managing director and CEO Puneet Dalmia said “After multiple years of high growth, India witnessed a slightly slow start to the year, but the government's continuous focus on investment-led growth underpin my confidence in a rebound of the Indian economy. In this backdrop, I believe cement demand growth will regain momentum. Our capacity expansion plans are on track, as we will reach 49.5Mt/yr by the end of 2025.”

CFO Dharmender Tuteja added “Cement demand growth in the third quarter fell short of our earlier expectations. Our volumes declined by 2% year-on-year while EBITDA fell 34.5% year-on-year to US$5.9m with persistent weakness in cement prices. With demand now gaining traction and prices showing signs of optimism, we are confident about a stronger performance in the upcoming quarters.”

Published in Global Cement News
Tagged under
  • India
  • Dalmia Bharat
  • Results
  • Asia
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