US: Thomas, Bennett & Hunter (TBH) has had a site plan to build a new ready-mixed concrete (RMX) plant in Hagerstown, Maryland approved by the Washington County Planning Commission. The concrete producer is moving its operations in the town to a new site, according to the Herald-Mail newspaper. It is hoped that the new RMX plant will be commissioned by the end of 2020.

Argentina: Loma Negra plans to close its Olavarría integrated cement plant. The unit has 45 employees who will be relocated elsewhere in the business, according to the Buenos Aires Económico newspaper. In recent years the plant has been operating solely as a grinding and bagging unit. The cost of upgrading the plant and the relative distance of its raw materials were factors in the decision to close it. The Olavarría cement plant was the first to be built in the country.

In September 2019 the subsidiary of Brazil’s interCement said it was converting its San Juan integrated cement plant to grinding and bagging only. Earlier in the year it came close to closing its Barker plant as it was unable to reach an agreement with the local union over staff redundancies. Alongside this it is building a new production line at its L'Amalí cement plant.

Argentina: Data from the Association of Portland Cement Manufacturers (AFCP) shows that cement consumption fell by 6% year-on-year to 8.5Mt in the first nine months of 2019 from 9Mt in the same period in 2018. Local despatches dropped by 5% to 8.5Mt to 8.9Mt, although exports rose slightly.

US: Lehigh Hanson has started construction work on a US$600m upgrade to its Mitchell cement plant. The groundbreaking ceremony follows approval of an air permit by the Indiana Department of Environmental Management (IDEM) in July 2019, according to WBIW radio. The subsidiary of Germany’s HeidelbergCement is building a new production line to replace the existing three lines at the site. Start-up for the line is scheduled for the third quarter of 2022.

Germany: Data from the German Cement Works Association (VDZ) shows that cement consumption rose slightly to 29Mt in 2018. Imports were 1.5Mt and exports rose by 1.5% year-on-year to 6.3Mt. The association says that this shows the industry is in a stable phase that is expected to continue in 2019 and 2020.

"There has been an upward trend in the German cement market for four years now, thanks in particular to the positive development in the apartment block sector," said VDZ president Christian Knell. He added that annual growth in consumption had slowed but that this was ‘hardly surprising’ given the ‘tight’ capacities along the construction value chain.

Germany/Switzerland: LafargeHolcim has dropped a bid for BASF Construction Chemicals due to pricing issues, according to sources quoted by Bloomberg. The heavy building materials producer was also concerned about the length of the sale process and issues concerning integrating it into the group.

Russia: Sibirsky Cement has issued details of upgrade work at its Topkinsky Cement plant. Cement grinding mill No. 9 was upgraded with replacement housing and updated mill equipment. Minor overhauls have also been made on mills 1 and 2 including work on the gearbox. Restorative work has also been conducted on the rotary kilns 1, 4 and 5 and on all packaging lines.

South Africa: The National Regulator for Compulsory Specifications (NRCS) has confiscated cement supplied by Rainbow Power Cement due to non-compliance with the requirements of the compulsory specification on cement. The NRCS has issued a directive against the sale and supply of such products.

“Rainbow Power Cement does not have the authority to manufacture and supply cement in South Africa as it had failed to meet minimum safety requirements in line with the NRCS Act. This has therefore led to withdrawal of the Letter of Authority as previously issued by the NRCS,” said the regulator in a statement. It added that sub-standard cement can negatively affect the sustainability of buildings and structures leading to higher maintenance costs and even structural failures.

The NRCS said that non-compliant cement was initially identified and confiscated in Gauteng province but that there were signs that the cement had also been distributed in other provinces.

Rainbow Power Cement said that it is moving to a new certifying body, the South African Bureau of Standards (SABS). It acknowledged that it is unable to sell any cement until this process is completed.

UK: The Global Cement and Concrete Association (GCCA) has launched ‘Innovandi,’ a research network between industry and scientific institutions. The network intends to research the areas of process technology, including the impact of co-processing, efficiency of clinker production and implementation of CCUS/ technologies, and products. This will include the impact of clinker substitutes and alternative binders in concrete, low carbon concrete technology and improve the understanding of CO₂ reduction through re-carbonation.

“Our industry is fully committed to taking action to reduce CO₂ emissions. As such, Innovandi is an industry led initiative and will bring together the best minds from all corners of the cement and concrete world, academia and business. Together we will truly collaborate on a global scale and use our expertise to find new ways of working and developing effective innovations,” said Benjamin Sporton, the chief executive officer (CEO) of the GCCA.

24 companies from the cement and concrete industry, including cement and concrete manufacturers, admixture specialists and equipment suppliers, have committed to the initiative, with scientific institutions and additional companies set to join as its work begins work. These include Buzzi Unicem, Cementir Holding, Cementos Argos, Cementos Molins, Cementos Pacasmayo, Cemento Progresso, Cemex, CNBM, Chryso, CRH, Dalmia Cement, FLSmidth, Grupo Cementos de Chihuahua (GCC), GCP Applied Technologies, Mapei, HeidelbergCement, LafargeHolcim, Nesher Israel Enterprises, SCG Cement, Titan Cement, Refratechnik Cement, Sika Technology, Subote New Materials and Votorantim.

As part of the new initiative, the GCCA also intends to establish an annual Innovandi global conference to promote collaboration on innovation and research in the sector.

The race to find a buyer for Emami Cement heated up this week with the announcement in the local press that both LafargeHolcim and HeidelbergCement had submitted expressions of interest. The Hindu newspaper and others were also linking Nuvoco Vistas Corporation, Shree Cement and Dalmia Bharat to the sale. India’s market leader UltraTech Cement was also in talks with the company back in June 2019.

The subsidiary of Emami Group is being sold by the parent company to cut debt. Speculation on the value of Emami Cement has varied in the media from US$800m to up to US$1.26bn. This variation is possibly linked to upgrades that the company has on the way. It operates a 2.5Mt/yr integrated plant at Risda in Chhattisgarh and a 2.5Mt/yr grinding plant at Panagarh in West Bengal. It acquired a 0.6Mt/yr grinding plant at Bhabua, Bihar in 2018. This unit is being upgraded to 1.8Mt/yr. It is also yet to commission a 2.5Mt/yr grinding plant at Jaipur in Odisha. In addition, the firm has mining assets in Guntur in Andhra Pradesh and near Jaipur in Rajasthan.

Global Cement Magazine staff are attending a variety of industry events this week including the Cembureau Energy Market Prospects (CemProspects) conference in Krakow, Poland, the TÇMB International Technical Seminar in Antalya, Turkey and the European Slag Association (Euroslag) conference in Thessaloniki, Greece. Watch out for reviews of each of these either in forthcoming issues of the magazine or on the website.

Of note to India, various speakers on the first day at CemProspects were extolling the virtues of that market. The country was reported as ‘promising’ in a general review of world cement markets amongst a very mixed situation. Specifically on energy markets, Darren Malone, IHS Markit said that coal imports were ‘ahead’ so far in 2019 as US suppliers benefitted from power plants maintaining orders in an election year. Imports are growing at 7%/yr as the country’s industries need energy. In the long term his view was that India would become the world’s biggest coal importer unless domestic production increases its share. Anecdotal evidence was also raised on exporting SRF from the UK to India as cement kiln coprocessing rates slowly start to rise. This point is matched by the various Indian waste deals we’ve been noticing on our sister website Global CemFuels in recent years.

Coal markets are pertinent to the Emami Cement sales because some sources quoted in the Indian media have pointed out that the cement producer does not have any coal linkages. As such it is more vulnerable to market variations. This kind of talk is clearly part of the bargaining process but, in the wider picture, cement producers’ energy sources are critical. In the context of the Emami Cement sale, this might just determine which side of US$1bn the transaction ends up on. The sale continues.